UNIVERSAL HARDENING MACHINE V1000
V1000 Areas of application
- Contract hardening shops: For a wide range of workpieces
- Car: Powertrain, transmission, engine,...
- Truck: Drive train, gearbox, engine,...
- Engine construction: Starter rings, camshafts, rocker arms, valves, shafts,...
- Gear construction: Gears, hollow shafts, racks, sliding sleeves,...
- Power generation/supply: Wind turbines, gear wheels, special parts High voltage,...
- Construction machinery: Drive shafts, cylinders, chain links, bolts,...
- Aerospace: Screw hardening and tempering, turbine blades, turbine wheels,...
- Railway: Engine parts, wagon bearing, bearing bracket, axles,...
- Bearing industry: Large/small bearings, special bearings, rails, carriages,...
- Two-wheel industry: Hubs, shafts, electric motor parts, bottom brackets,...
- Agricultural equipment: Harrow discs, parts for tractors, knives, tines,...
- Mechanical engineering: Ball cups/heads, shafts, gear wheels, piston rod,...
- Textile industry: Bobbin holders, rolls,...
- Shipbuilding: Ship engine parts, special parts, valves, shafts, bolts...
- Lifting technology: Gear wheels, hooks, chains, pulleys,...
- Fastening technology: Screws, sleeves, bolts, rivets,...
- Wire industry: Wire tempering, wire drawing,...
- Drive elements: Ball screws and their nuts, piston rods,...
- Universities and institutes: Testing machine for a wide range of applications
Features of the ready-to-use V1000 machine
- CNC control Beckhoff, 6 axes already prepared in basic machine
- Fast retrofitting of the machine options by preparing the CNC axes
- Options such as tailstock and rotary indexing table, etc.
- Retrofitting of options also possible at a later date at the customer's premises
- Control cabinet, inverter, recooling units on one frame
- Compact size, can be moved and positioned with forklifter / crane
- After aligning the machine and connecting the media (energy, cooling water and air), the machine is ready for operation.
- Switch cabinet cooling as standard
- Inverter 40kW high and 100kW medium frequency switchable (IDEA UIS 40/100) as standard on the machine for low and high heating depths and tempering function (option 80kW HF / 150kW MF)
- Status display integrated as RGB diode bar
- Working length basic machine up to 1.000mm (1.500 + 2.000mm as option)
- Stainless materials in the wet area of the machine
- Bellows for separating the wet from the dry area of the machine
- Integrated recooling units for water and quenching medium
- Quench medium tank with overflow weir for water calming and solids separation
- Beckhoff CNC control with 21.5 inch full HD touch screen
- Process data storage and remote connection through Windows system, connection machine prepared via LAN, possible via WLAN
- Clear and concise operating structure
- Operator release levels by key switch
- CNC programme structure on DIN basis