ULTRA COMPACT HARDENING MACHINE KH500

Too little space in production but your workload requires another induction hardening machine? Why block large machines with small workpieces. IDEA has the solution with its KH500 ultra-compact hardening machine. The small universal hardening machine is not much bigger than a Euro pallet but offers a wide range of applications in induction heating. Small parts with high quantities can also be loaded and unloaded comfortably in a sitting position via the CNC rotary indexing table. Heat treatment takes place in a separate work area with medium or high frequency energy (MF up to 50kW, HF up to 30kW). The water-cooled IDEA Tower converter is integrated. Workpieces in the gram to kilogram range, in single or double station operation, with or without optional tailstock can be run without major conversion. Even with this small machine you need you do not have the familiar IDEA user-friendliness. All important movements are CNC controlled. The cooling water and quenching media supply is usually carried out by the user. Aggregates can be offered for this.

• CNC control Beckhoff already prepared with 5 axes
• Tailstock and second station drive as options (before or after the heating station)
• Manual loading also in a sitting position
• Automation optionally possible
• Control cabinet and inverter on the machine frame
• Ultra-compact dimensions, can be moved and positioned with forklift / crane
• After aligning the machine and connecting the media (energy, cooling water, quenching medium and air), the machine is ready for operation.
• Switch cabinet cooling as standard
• Inverter 30kW high or 50kW medium frequency as selectable standard (other induction inverters in separate design possible on request)
• Status display integrated as RGB diode bar
• Hardness length up to 500 mm, component weight up to 5 kg
• Stainless materials in the wet area of the machine
• Roller blinds to separate the wet from the dry area of the machine
• Rotary indexing table for single and double station operation, CNC rotary drive in the hardening station
• Hardening directly in the hardening station even without rotary indexing function
• Beckhoff CNC control with 18-inch full HD touchscreen
• Process data storage and remote connection through Windows system, connection machine prepared via LAN, possible via WLAN
• Clear and concise operating structure
• Operator release levels by key switch
• CNC programme structure on DIN basis